Output Unit

Success Story Of Pulses Processing Unit As An Enterprise For Villages

SUCCESS STORY OF  MINI DALL MILL OF BALAJI GRIHA UDYOG, RISOD DISTT:- WASHIM (MAHARSHTRA)

P.P.Shelke, SMS (Agril.Engg)

• 1. Name of the Farmer:- Shri Agrawal
• 2. Address:-
• i) Village:- Risod
• ii) Post:- Risod
• iii) Tehsil:- Risod
• iv) Distt:- Washim
• v) State:- Maharashtra
• 3. Contact Details:- Mobile No. 09370308505

•4.          Details of the Farm (Size, Location, Water availability etc.)

Size :- The capacity of the mini dall mill is 1 Tonne per day

Location:-  Minis Dall Mill is located at Risod

Water availability:- Scarce(in summer)  to medium (round the year)

Balaji Griha Udyog Risod is a small scale industry owned by the family of Shri Agrawal.  They are maintaining Chakki, Pulveriser, Papad making unit, Shewaya making machine since last 8 years.  They observed that the demand for processing of pigeon pea , green gram, black gram and Bengal gram is increasing from the clients.  They were initially processing these pulses by use of burr mill already established in their unit.  However, the recovery of dall was less and breakage was more.  Once he came to KVK and contacted Shri P.P.Shelke, the then Programme Coordinator, KVK Karda.  He then took him to the Pulses Processing Demonstration unit of KVK and explained all the details of the mill.  He again suggested that there is an agriculture exhibition at Dr.P.D.K.V. Akola during the year 2007 and Shri Agrawal should visit the exhibition to know about the latest prices of machineries being displayed by Dr.P.D.K.V. Akola and other manufacturers licensed by Dr.P.D.K.V. Akola.

Shri Agrawal went to Akola and discussed many questions to Shri Bhende, Senior Scientist of AICRP on Farm Implements and Shri Borkar, Associate Professor of Agril Process Engineering Department of Dr.P.D.K.V. Akola.  Later on he was convinced that the mini Dall Mill designed by Dr.P.D.K.V. Akola is worth for his business.  He came to his residence from Akola.

He again contacted with Shri P.P.Shelke, the then Programme Coordinator, KVK, Karda and discussed about his observations made at exhibition.  It was later on suggested to explore the possibility of getting a second hand Dr.P.D.K.V. Mini Dall Mill from nearby area.  Many dall mills have been established in the area.  Some of them are working but some are lying idle for want of power.  Shri Agrawal has already established a 20 H.P. generator to carry on his business since last one year.  Therefore, it was planned to have the second hand dall mill from nearby district.  Shri Agrawal made a survey in villages in nearby area and was successful in getting the unused dall mill, which was not running for want of power and other problems in adjacent District of Hingoli.  The deal was finalized and machine was purchase with Rs. 25000.  It was brought to Balaji Griha Udyog in December 2007 and foundation and electrification was done.  The cost incurred was about Rs. 5000 and the total cost of establishment of dall mill was Rs. 30000.

• 5. Membership of the Self Help Group, Producers Cooperatives/Company, Cooperative Society etc. (Give details)

Mr. Agrawal and His family is associated with Agricultural Engineering and Home Science Department of  Suvide Foundation’s Krishi Vigyan Kendra, Karda Distt. Washim.

•6.          Names of Central Sector /State Schemes utilized by the farmer and the period.

The success story is generated through the Agricultural Engineering Division of Krishi Vigyan Kendra, Karda, which is a centrally sponsored scheme of ICAR under NGO.

     7. Technologies/ Good Agriculture Practices/Facilities/Benefits obtained with details.

Beginning:-

Mini dall mill was started from January 2008.  Efforts were made to popularize the mini dall mill through cable television and some pamphlets were distributed in nearby villages to attract the customers.  Since the mini dall mill is established at Risod, there was need to attract the customers from nearby villages to keep the mill in running condition.  Advertisement was focused on target people with highlighting the services combined with generator facility so that the clients were in a position to get their pulses processed in load shading hours also.

8.      Details of results obtained due to the adoption of technologies (Season wise crops grown, techniques adopted, results achieved etc.)

i) Productivity observed:-

Following quantities of pulses were processed during the last few months.

Month

Pigeon Pea

Green Gram

Black Gram

Total Quantity

February 08

700

250

300

1250

March 08

600

200

200

1000

April 08

400

200

150

750

May 08

400

180

180

760

June 08

150

50

60

260

July 08

150

50

60

260

August 08

50

30

20

100

September 08

50

40

30

120

Total

2500

1000

1000

4500

 

ii) Cost of production per unit quantity:-

    The rates of pulses processing are Rs. 2per Kg.  The actual expenses on processing are electricity used for  3H.P. ,per hour charges are Rs. 5 /unit.  The total consumption of 3 units in 1 hour will be there.  The amount on electricity use will be about Rs. 15 per hour.  Processing of 100 Kg pulses will be carried out in one hour, from which 200 Rs. Will be recovered.

iii)  Net Income per unit operation:-

Gross Income:-

Month

Pigeon Pea

Amount

Green Gram

Amount

Black Gram

Amount

February 08

700

2100

250

500

300

600

March 08

600

1800

200

400

200

400

April 08

400

1200

200

400

150

300

May 08

400

1200

180

360

180

360

June 08

150

750

50

100

60

120

July 08

150

750

50

100

60

120

August 08

50

150

30

60

20

40

September 08

50

150

40

80

30

60

Total

2500

7500

1000

2000

1000

2000

Gross

11500

 

Income from By Product:-

Month

Pigeon Pea

Amount

Green Gram

Amount

Black Gram

Amount

February 08

175

2100

25

300

30

360

March 08

150

1800

20

240

20

240

April 08

100

1200

20

240

15

180

May 08

100

1200

18

216

18

216

June 08

37.5

450

5

60

6

72

July 08

37.5

450

5

60

6

72

August 08

12.5

150

3

36

2

24

September 08

12.5

150

4

48

3

36

Total

625

7500

100

1200

100

1200

Gross

9900

 

• 1. Income from Processing Charges = 11500
• 2. Income from By product = 9900

•3.    Gross Income in 8 months = 21400
Expenditure:-

Month

Electricity

Labour

Advertisement

February 08

500

500

300

March 08

500

500

100

April 08

500

500

100

May 08

500

500

100

June 08

100

200

100

July 08

100

200

100

August 08

100

200

100

September 08

100

100

100

Total

2400

2700

1000

Gross Expenditure

6100

NET INCOME

Income

Expenditure

Processing Charges

By Product

Labour

Electricity

Advertisement

A

B

A

B

C

11500

9900

2700

2400

100

Income (A+B) =21400

Expenditure(A+B+C) =5200

NET INCOME = 16200

It reveals that Rs. 2025 is net income received during last 6 months.  It may also be seen that the amount of Rs. 30000/- was invested in the beginning and about 54% amount has been recovery during the period of 8 months.  The rate of return on investment is 6.75% per month.  Hence it shows that the unit is successful in operation.

•iv)             Price realized per tone:-

It will be observed that 5.75 tonnes of material has been processed during the period mentioned above.  The total amount of 16200 has been received as net profit , which indicates that 2817.39 Rs. Per tonne have been realized.

•v)                Natural resources saved/conserved like soil, water etc.

By means of processing by pulses processing mill , the losses of grain due to breakage have been saved.  The output has saved at least 23% losses due to correct dehulling and splitting of the grain.  The edible portion is 23% higher as compared to other traditional practices like use of burr mill and household manual burr mills.

      vi)     Product quality improvement:-

                The processed pulses were mostly of Grade 1 called Fataka in traditional market.  Second grade called 1 ¼ number pulses were less as compared to traditional practice.  The commercial value of the product was at least 21% more than that of processing by traditional way.

• 9. Marketing Strategy:- Access to market (Through private, cooperative, contract farming etc.)

       Market to pulses processing operations is mostly from villagers who are in need of processing for domestic consumption.  Nearby are is rich in production of pigeon pea, green gram, black gram and Bengal gram.  Therefore, till today the market is from private parties. 

Export Market:-  Although there exists much potential for export of pulses in other countries, the potential has been exploited.  Efforts will be made to produce export quality organic pulses and will be packed in good presentable packing and then export will be undertaken. Which will take at least one or two years.

•10.                      Factors contributing to success:- 

Guidance from KVK and the keen interest , experience of Shri Agrawal are the major factors contributing to success.

    11.  Any other relevant information:-

     Expansion and Future Plans:-

M/S Balaji Griha Udyog has another site where the traditional unit of Chakki is in operation.  Mr. Agrawal expanded the Dall mill unit during this period and has modified another machine by putting brush rollers inside the machine for grain cleaning and polishing.  The machine is successfully being used for polishing the grains like wheat and sorghum as per the requirement of the clients.  Mr. Agrawal has shown his interest to add specific gravity separator for grain grading service during the harvesting and saling of produce by the farmers.  It has been the demand from the farmers for grading and polishing of damaged grains due to uncertain rains and damage due to fungal growth on the grains.

About the Author

P.P.Shelke,SMS (Agril.Engineering)
Suvide Foundation’s
KRISHI VIGYAN KENDRA, KARDA
TQ. RISOD DISTT. WASHIM (MAHARASHTRA) INDIA
CELL NO. +9109325262242, email: ppshelke@gmail.com

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