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Amazing Advances In Automobile Technology-Engine Developments

Amazing Developments in Motor Car Technology — Engine Advances

{Overview:l}

This is the third in a run of articles that highlights the almost unbelievable advances that have occurred in the past 10 years in motorcar engineering. How it was done will be the focus. Engines and how they have developed will be highlighted.

Having reached its ultimate goal, any further development in engine technology would only be incremental, was the general impression in the last decade. Engineers were however forced by increasing pressure from legislators to find answers to the problem of cleaner exhaust gases and lower gas consumption coupled with the demand for more performance from the buying public.

In a foregoing article it was stated that claims by manufacturers of automobiles about their achievements sounded more like snake oil salesman talk and was almost too good to be believable.

HOW DID THIS HAPPEN?

To be brief: electronic computing power. Without electronics all this could not happen. Cars have computers in them that can do operations which were unthinkable, even a few years ago. Where electronics have been a major player in the development one should not forget the impressive advances in mechanical engineering.

Modern downsized engines with modern-day electronic controls have become hugely efficient although their power output rivals and even surpasses that of engines in racing cars of bygone eras. High power outputs on today’s motorcar engines provoke the expectation of high fuel consumption, but nothing is further from the truth.

-    Fuel injection

By imagining the engine to be an air pump where fuel is mixed wtih the air, ignited and the burning gases trying to expand and raising the pressure in the cylinder, one can see how an engine works. Increasing pressure above the piston drives it down the cylinder and in turn rotates the crankshaft. When the gases in the cylinder have expanded, they are ejected through the exhaust valve to make space for the incoming fresh load of air. This is all done by valves which in turn are controlled by the camshaft.

Whereas in the previous decades engines had carburettors which mixed fuel with air to get the approximate correct mixture to burn in an engine, fuel injection is standard across the line these days.

With sometimes only a single carburetor, the mixture could not be evenly distributed to every cylinder  as the length of the inlet tract differed for each cylinder. This made some cylinders to receive a lean mixture which had to be compensated for by enrichening the mixture for all cylinders having the effect of increasing the fuel consumption.

The even distribution of fuel to every cylinder has made gasoline injection mandatory on contemporary engines. A computer controlled solenoid valve that is supplied petrol through a single pipe (common rail) at pressure, then injects the gasoline into the engine. The gasoline is injected into the inlet tract.

But even this no longer satisfies the requirements. The very lean mixtures that are demanded by clean exhaust and efficiency requirements need the gasoline to be injected directly into the combustion chamber under high pressure. Having the fuel squirt directed at the spark plug, the extremely lean mixture is enabled to burn. Having a richer combustible mixture in a strata around the spark plug, to allow it to burn, this is called a stratified charge.

This development was made necessary by the high compression ratios and the pressures generated by turbo-charging.

Already in the 1950′s there was a sports car built by Mercedes Benz, the 300SL, that had direct petrol injection but through a mechanical pump. Is there anything new under the sun?

High compression ratios.

The higher the compression ratio is (that is the ratio at which your air in the cylinder is compressed from, say 10 parts into only one part), the more efficient an engine is. The 10:1 figure mentioned seems to be the standard these days. Certain factors however limit this.

Engines start to “ping” through ignition of the mixture by itself, when the compression ratios become too high, which is extremely undesireable. That is the rattly sound you hear when you press down the accelerator at low revs and with low octane fuel. Keeping this up for a longer time can cause extreme damage to the engine.

About fifty years ago motor cars with sidevalve engines and large combustion chambers fell out of favour. The resulting low compression ratios of 4:1 and 5:1 were quite common but were also necessary due to the fuel with low octane ratings that was available at the time. Their inefficiency caused them to slurp petrol.

With modern fuels and the abovementioned controls on the engines, compression ratios such as 11:1 and 12:1 are coming into the picture. This is nearly as lofty as that of a diesel engine. Diesel engines run at extreme compression ratios but that is the subject of another article.

A trend these days is to downsize and turbo-charge engines to make them more efficient but that is the subject of another article. Although the trend is followed more in Europe, it has not actually been popular in America and the reasons will be explained there.

Author: Dieter Hoffmann  a car, nut if ever there was one. My website is not about cars but about another of my interests i.e. woodworking. The name of the website is http://www.toolsforcarpentry.com  where you can find information about woodworking tools plus plans for making just about  any woodworking project as well as boats .

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